Plasma Spray Coating India
Precision Coating Crafted by Experts Who Care
Plasma Spray Processors offers plasma spray coating services in India using atmospheric plasma spray (APS) systems operating at up to 15,000°C. We apply ceramic, oxide, and metallic coatings — including Aluminium Oxide, Chromium Oxide, and Zirconium Oxide — with thickness from 50 to 500 microns, achieving hardness up to 68 HRC. With 40+ years of experience and ISO-certified processes, we serve the steel, aerospace, power, and oil & gas industries across Mumbai, Pune, and pan-India.
Request a CallbackWhy Plasma Spray Coating?
Exceptional Wear
Resistance
Our coatings quietly withstand abrasion, erosion, and wear.
Advanced Corrosion
Protection
Industrial environments can be harsh, but our chemically stable layers help your parts last longer.
Reliable High-Temperature Performance
Operating above 1000°C? No problem.
Precision Surface Engineering
Value in controlling hardness, porosity, and texture, more uptime, and less maintenance.
Material Choices for Every Challenge
| Sr No. | Material | Core Strength | Typical Uses |
|---|---|---|---|
| 1 | Aluminium Oxide | High hardness, wear resistance | Textile guides, pump sleeves, rings |
| 2 | Chromium Oxide | Chemically inert, tough for seals | Mechanical seals, valves, and rolls |
| 3 | Zirconium Oxide | Thermal barrier | Turbine blades, liners, furnace parts |
| 4 | Titanium Oxide | Electrical insulation, low friction | Insulators, paper machine components |
| 5 | Nickel & Cobalt Alloys | Anti-corrosion in tough conditions | Chemical, marine, and processing equipment |
| 6 | Composite Blends | Engineered for mixed demands | Oil & gas, power plant, steel mills |
Our Commitment
Careful Evaluation & Preparation
We inspect, clean, and grit-blast parts for superior adhesion.
Precision Masking & Fixturing
Always the right coverage. Uniform thickness, every time.
State-of-the-Art Application
World-class plasma systems, reliable, repeatable results.
Quality
Finish
Parts are ground, polished, and tested for hardness and adhesion
When APS Stands Out:
Choose plasma spray if you need:
- Reliable coating under heat, erosion, or harsh chemicals.
- Restoration for worn dimensions.
- Electrical isolation or special surface textures.
- Extended component lifespan and reduced downtime.
- Extended component lifespan under heat or abrasion.
- Thermal barrier protection for high-temperature applications
- Corrosion resistance in aggressive environments
Why Partner With Us?
Decades of
Experience
Quiet confidence comes from years of precision work.
ISO-Certified
Process
Consistency is our pledge, not just a promise.
Advanced
Equipment
State-of-the-art plasma spray systems deliver superior coating accuracy.
Trusted by Industry
Leaders
Preferred in steel, power, aerospace, oil & gas, and more.
Ready to Discuss Your Project?
Send your drawing or specification, and we will respond quickly, with clarity and expert recommendations.
Plasma Spray Processors: Where quality coatings meet quiet expertise.
Areas We Serve
Maharashtra | Gujarat | Tamil Nadu | Telangana | Andhra Pradesh | Karnataka
Mumbai | Navi Mumbai | Pune | Sangli | Rajkot | Baroda | Chennai | Coimbatore | Hyderabad | Bangalore
+91 9820718722 